Improving Safety and Efficiency with Hanger Bags

As part of our 2026 commitment to improving operational and warehouse safety, we are highlighting our Hanger Bags as they deliver a smarter way to secure elevated voids without putting crews at risk.

Securing tall, narrow voids in containers or railcars has never been the easiest part of load securement. It often means ladders, lift cages, or climbing up and down to adjust placement, all before inflation even begins. It slows down your crew and introduces unnecessary fall risk.

That’s exactly why we developed the Hanger Bag at Complete Packaging Systems.

Built specifically for elevated or hard-to-reach voids, the Hanger Bag features an integrated hanging system that allows operators to position the bag using a hanger pole, all while staying safely on the ground. No ladders. No lift equipment. No repeated climbing to make adjustments.

The edge-positioned valve further simplifies the process, making inflation more accessible and eliminating awkward hose placement. Once the bag is set, it can be inflated quickly and efficiently, keeping your loading process moving. In high-volume rail and intermodal environments, even a few minutes saved per load can make a measurable difference.

Beyond efficiency, safety is a major advantage. By reducing manual strain and fall exposure, the Hanger Bag supports a safer work environment while delivering the same bracing strength and void-filling performance you expect from quality dunnage.

We see the biggest impact in:

  • Railcars with tall void spaces
  • High cube containers
  • Upper-level freight stacks
  • Applications requiring one-person installation

The Hanger Bag takes a proven load stabilization concept and adapts it for the voids that typically slow operations down. The result? Faster installs, safer crews, and more stable freight.

If your team regularly deals with overhead gaps or elevated voids, this is a simple upgrade that can significantly improve your loading workflow.

In 2026 Let’s keep safely as a top priority

In 2026 let’s keep safety as a top priority!

Keeping safety at the forefront of your warehouse operations protects your team, improves efficiency, and helps to ensure every load leaves your dock secure. Below are a few key safety reminders and best practices when working in your warehouse and handling cargo securement products.

Start with a Safe Warehouse Environment

A well-organized facility is the foundation of safe operations. Keep aisles clear of debris and obstacles to reduce trip hazards and allow smooth movement of people and equipment. Ensure proper lighting throughout work areas and enforce the use of appropriate personal protective equipment (PPE). Regular inspections should be part of your routine to identify and correct potential slip or trip hazards before they become incidents.

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Organized Storage Supports Better Workflow

Storing dunnage products in designated areas helps prevent clutter, improves efficiency, and makes it easier for teams to access the right materials when they need them. A tidy warehouse is not only safer—it’s more productive.

Dunnage Bags: Inspect, Inflate, and Place Safely

Before use, always inspect dunnage bags for tears, punctures, or valve damage. Use proper inflation tools and follow recommended PSI guidelines to ensure optimal performance. During placement and inflation, keep hands and fingers clear to avoid injury and ensure proper positioning.

Do you have tall narrow voids? Our Hanger Bags could be a safer option for your loads!

Rubber Mats: Handle with Care

Rubber friction mats are essential for load stability, but they should be inspected before each use to confirm their integrity. Because mats can be heavy, using proper lifting techniques helps reduce strain and minimize the risk of injury.

Strapping: Keep It Controlled and Clean

Storing strapping on dispensers helps keep workspaces organized and reduces tangles and hazards. Always use proper cutting tools when removing strapping to avoid injury and dispose of used strapping promptly to keep loading areas clean and free of trip risks.

Ask us about dispenser options and tools that can improve safety and efficiency on your dock.

A safer warehouse leads to smoother operations, fewer incidents, and more secure shipments. If you’d like support, training, or guidance on best practices for any of our products, our team is always here to help!

Sustainable Dunnage: Recycling Made Easy

Environmental responsibility is becoming a key part of modern load planning. At Complete Packaging Systems, we’re proud to offer cargo-securement solutions that not only protect your freight, but also help reduce waste. Here’s how to properly recycle or dispose of each of our dunnage products.

Tex-Steel™ Cord Strapping

Our Tex-Steel strapping is made from 100% Polyester, which means it’s fully recyclable. Simply place the used strapping directly into your Blue Bin recycling.

Honeycomb Dunnage

Made from durable, paper-based materials, our honeycomb products are 100% recyclable. Once used, they can be crushed and added to your paper recycling stream just like cardboard or other paper packaging.

LoadSecure Rubber Friction Mats

Our rubber mats are manufactured from recycled truck tires, supporting circular-economy practices from the start. While they are not Blue Bin recyclable, CPS offers a dedicated mat recycling program to ensure they’re kept out of landfill. Contact your CPS sales representative for details on participating.

Cyclone Dunnage Bags

Cyclone dunnage bags are Blue Bin recyclable, with one small step:

  • Simply cut out the valve and spring,
  • Recycle the remaining bag as you would other plastic materials.

A quick prep step goes a long way in reducing waste.

Ladder Buckles

Ladder buckles can be recycled along with other steel materials. Just add them to your facility’s metal recycling stream.

Reducing waste doesn’t have to be complicated. By understanding how each product is handled at end-of-life, you can make environmentally responsible choices without sacrificing load security. If you have questions about recycling options or want to learn more about our sustainability programs, your CPS sales representative is always here to help.

Wire vs Ladder Buckle Which Is Best For Your Load?

The right buckle can make all the difference.
Your Tex-Steel woven strapping is built to perform under pressure, but a key component of the entire system comes from the buckle that locks it in place.
Should you choose a wire buckle for versatility or a ladder buckle for maximum hold? Here’s how to decide which one keeps your cargo safest from start to finish.

Wire Buckles: Versatile and Reliable

Wire buckles are made from Phosphate Coated, High Tensile Steel Wire and are the most common companion for Tex-Steel strapping.
Their self-locking design and angled teeth allow the strap to grip firmly as tension is applied, creating a secure hold that won’t loosen even when loads shift during transport.

Why pair Tex-Steel with wire buckles:

  • Excellent tension retention and shock resistance
  • Quick and easy threading for manual or tool-assisted applications
  • Phosphate Coated prevents corrosion in outdoor or export conditions

Ideal for: Palletized loads, export crates, unitizing and encircling banding, construction materials, and general industrial shipments.

Wire buckles deliver dependable performance for everyday strapping — perfect when flexibility and ease of use are priorities.

Check out our video tutorial for threading a wire buckle

Ladder Buckles: Maximum Strength for Heavy Loads

For more demanding applications, ladder buckles take Tex-Steel performance a step further.
Stamped, or forged from high tensile steel, ladder buckles feature “rungs” where the strapping is threaded through and then tensioned with either manual, pneumatic or battery powered tools. This design distributes tension evenly and locks the strap securely under high pressure — ideal for high-tension, heavy-duty loads, and doorway protection in railcars.

Why pair Tex-Steel with ladder buckles:

  • Provides higher overall system strength
  • Ensures even tension across the strap width
  • Excellent grip under continuous vibration or long-haul conditions

Ideal for: Doorway protection, steel coils, industrial equipment, and other heavy loads requiring high-tension hold.

When you need maximum securement strength from your Tex-Steel strapping, ladder buckles provide a firm, reliable compliant option.

Our video tutorial for threading a ladder buckle is here to help you get the job done!

Confidence in Every Load

Choosing the right buckle isn’t just about hardware — it’s about maximizing the performance of your Tex-Steel system. Whether you need versatility in the field or maximum strength for shipments, CPS provides the full range of Tex-Steel strapping, wire buckles, ladder buckles, and tensioning tools to secure your cargo with confidence.

Need help choosing the right combination?
Contact our team and we’ll help you match your strapping and buckle for the safest, most reliable results.

Dunnage Bag Mistakes & How to Avoid Them

3 Dunnage Bag Mistakes & How to Avoid Them

At CPS, we specialize in helping businesses protect their products in transit with reliable cargo securement solutions.

Dunnage bags are one of the simplest and most cost-effective tools available, designed to keep shipments stable, reduce movement, and prevent damage. But even the best dunnage bag won’t perform properly if it’s used incorrectly.

Over the years, we’ve seen some common mistakes with dunnage bags that can lead to bag failure, damaged products, and unnecessary costs. By understanding these pitfalls and how to avoid them, you can maximize the performance of your dunnage bags and ensure your cargo arrives safely at its destination.

Here are the three most frequent mistakes we see when handling dunnage bags and the simple steps you can take to prevent them.

  1. Using the Wrong Size or Strength

Not all dunnage bags are the same. They come in different strength levels and dimensions to meet the needs of specific load plans and modes of transport. Selecting a bag that’s too small or too weak can result in:

  • Bags shifting or slipping out of place
  • Bag failure under pressure
  • Cargo damage caused by unsecured loads

How to avoid it:

  • Review your load plan before selecting a bag.
  • Match the bag’s strength rating and dimensions to your product and mode of transport (truck, rail, or container).
  • Make sure the void size matches the bag—oversized or undersized bags compromise performance.

Choosing the right size and grade of dunnage bag ensures secure loads and fewer shipping issues.

  1. Overinflating or Underinflating

Inflation levels play a critical role in bag performance. Both underinflation and overinflation can lead to major problems:

  • Underinflated bags don’t provide enough pressure for the bag to do its job which then allows cargo to move.
  • Overinflated bags can burst, shift, or slowly deflate during transit, posing a risk to both products and handlers. An overinflated bag can cause damage to the products it is meant to support.

How to avoid it:

  • Always follow the PSI guidelines printed on the dunnage bag provided by the manufacturer.
  • Train team members on proper inflation techniques.
  • Use calibrated inflation tools to ensure accuracy.

Correct inflation gives dunnage bags the strength they need to keep loads stable without risking damage to your products.

  1. Incorrect Placement

Even the best dunnage bag can fail if it’s placed incorrectly. Bags that touch pallets, walls, or the trailer floor are more likely to wear down from friction, leading to punctures and tears.

How to avoid it:

  • Position bags a few inches above pallet height.
  • Ensure they don’t touch walls or floors inside the trailer or railcar.
  • Double-check placement before finalizing the load.

Proper placement not only prevents damage but also maximizes the life of your dunnage bags.

 

At CPS, we provide a full range of dunnage bag options and training support to help you and your team get the most out of your securement products. If you’d like guidance on choosing the right dunnage bag or training your staff on best practices, our team is here to help.

CPS appoints new President, Kris Gresham

Oshawa, ON, July 10, 2025 – Complete Packaging Systems is happy to announce a key leadership change. Effective immediately, Kris Gresham has been promoted to President of CPS.

Over the past year, former President Darren Burden has been mentoring Kris and preparing him for the transition into this well-deserved promotion. Moving forward, Burden will be transitioning into a strategic advisory position. In this new capacity, he will continue to provide valuable guidance and support to the leadership team and the company’s long-term vision.

Since joining CPS, Kris has been instrumental in shaping our growth strategy, building strong relationships across North America, and delivering outstanding results. His leadership has consistently elevated our commitment to providing innovative, reliable cargo securement solutions to our customers and partners.

As President, Kris will continue strengthening partnerships with customers and manufacturers while leading CPS’s strategic growth. His focus remains on delivering innovative solutions and positioning CPS as an industry leader.

This transition marks an exciting new chapter for CPS as we continue to evolve and lead the industry forward. We’re confident that under Kris’s leadership, CPS will reach even greater heights.

About Kris

Raised in a U.S. Marine Corps family, Kris embodies the values of discipline, integrity, and perseverance. He attended the University of North Carolina at Charlotte and went on to enjoy a nine-year career in professional baseball. After retiring from sports in 1999, he transitioned into the industrial sector, serving as Director of Sales at a leading cargo securement manufacturer for over a decade. There, he built a reputation for driving sales performance and building long-term client relationships.

In 2012, Kris joined Complete Packaging Systems, industry leader in the development and supply of cargo securement products, where he now serves as President. With a deep passion for sales and customer success, Kris is dedicated to positioning Complete Packaging Systems as the most innovative, knowledgeable, and respected company in the cargo securement sector. His leadership approach emphasizes strategic foresight, consultative selling, and a commitment to building enduring partnerships.

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For more information, please contact:
Grace St-Germain
gstgermain@completepackaging.com
(905) 433-3443

Innovative Packaging Solutions with Complete Packaging Systems Inc.

Packaging is more than just a container for your product. It is a vital component of your brand’s identity, safety, and overall consumer experience. At Complete Packaging Systems Inc., we specialize in providing cutting-edge packaging technology and expert packaging consulting services to help businesses elevate their product presentation, optimize logistics, and stay ahead of market trends.

The Power of Advanced Packaging Technology

Packaging technology has come a long way, incorporating automation, sustainability, and smart design to meet the evolving needs of modern consumers and industries. Complete Packaging Systems Inc. stays at the forefront of this innovation. From eco-friendly materials to smart packaging solutions embedded with QR codes or RFID technology, we provide the tools that businesses need to innovate and thrive.

Our state-of-the-art equipment and materials are designed to enhance product safety and reduce waste, ensuring that your packaging aligns with industry regulations and environmental standards. Whether you’re in food, pharmaceuticals, retail, or manufacturing, we have the technology to transform your packaging processes into efficient, scalable systems.

Expertise You Can Trust: Packaging Consulting

Navigating the complexities of packaging can be daunting without the right guidance. That’s why our packaging consulting services are tailored to your specific needs. Our experts analyze your current packaging strategies, identify areas for improvement, and recommend solutions that save you time, money, and resources.

We understand that packaging is not a one-size-fits-all endeavor. With a customer-first approach, we ensure that every recommendation is aligned with your brand’s goals, industry standards, and sustainability commitments. Whether you’re launching a new product or revamping your current packaging, our team is here to guide you every step of the way.

Custom Solutions for Every Industry

At Complete Packaging Systems Inc., we take pride in creating custom packaging solutions for a wide range of industries. For food and beverage companies, we design packaging that ensures freshness and compliance with food safety standards.

For e-commerce businesses, we develop lightweight, durable materials that protect products during shipping. Whatever your industry, we craft solutions that balance functionality, aesthetics, and environmental responsibility.

Why Choose Complete Packaging Systems Inc.?

  • Innovative Approach

We embrace the latest advancements in packaging technology.

  • Tailored Services

Our consulting services are designed to meet your unique needs.

  • Sustainability Focus

We prioritize eco-friendly solutions to minimize environmental impact.

  • Comprehensive Support

From design to implementation, we’re with you every step of the way.

Partner with the Experts in Packaging

Effective packaging is key to product success. You gain a partner dedicated to delivering innovative packaging solutions and expert consulting tailored to your needs.

So, ready to elevate your packaging?

Contact Complete Packaging Systems Inc. today to discover how we can transform your packaging consulting strategies and drive your business forward.

Securing Your Cargo with Polypropylene Strapping and Lashing with Completing Packaging Systems Inc.

When it comes to securing your valuable goods for transport, having the right tools can make all the difference. At Complete Packaging Systems Inc., we understand the critical role that high-quality strapping and lashing play in protecting shipments, ensuring efficiency, and maintaining the integrity of your cargo. Among the many options available, polypropylene strapping stands out as a versatile and cost-effective choice for businesses across industries.

In this blog, we will explore the benefits of polypropylene strapping and lashing, how they can enhance your shipping processes, and why choosing the right system is vital for your operations.

What is Polypropylene Strapping?

Polypropylene strapping is a lightweight yet durable material used to secure packages, pallets, and other cargo during storage and transportation. Made from polypropylene, a thermoplastic polymer, this strapping solution is known for its flexibility, strength, and resistance to impact.

It is available in various widths, thicknesses, and tensile strengths to suit different applications. From bundling smaller packages to securing large pallets, polypropylene strapping offers a reliable and economical solution.

Advantages of Polypropylene Strapping

  • Cost-Effective

Polypropylene is an affordable material, making it an excellent choice for businesses looking to optimize shipping costs without compromising on safety.

  • Lightweight

Its lightweight nature makes it easy to handle and reduces the overall shipping weight, which can lead to cost savings on freight.

  • High Flexibility

The flexibility of polypropylene strapping minimizes the risk of damaging delicate or irregularly shaped items, making it suitable for a wide range of applications.

  • Weather Resistance

Polypropylene strapping holds up well in various weather conditions, ensuring your cargo remains secure even during prolonged outdoor exposure.

  • Ease of Use

Compatible with manual, semi-automatic, and fully automatic strapping tools, polypropylene strapping is user-friendly and adaptable to your operational needs.

Understanding Lashing and Its Role in Cargo Security

Lashing refers to the process of securing cargo to prevent shifting or damage during transportation. Typically used for heavy or oversized loads, lashing involves the use of specialized straps, ropes, or chains to keep items firmly in place.

When paired with polypropylene strapping, lashing provides an added layer of security, particularly for goods being shipped over long distances or via multiple transport modes.

Applications of Polypropylene Strapping and Lashing

  • Shipping and Logistics

From securing boxes to stabilizing pallets, polypropylene strapping is an essential tool for warehouses and distribution centers.

  • Construction Industry

Lashing helps safely transport heavy equipment and materials, while polypropylene strapping bundles smaller items like pipes and rods.

  • Retail and E-commerce

Strapping ensures that products arrive intact, helping businesses maintain customer satisfaction and brand reputation.

Choosing the Right System for Your Needs

At Complete Packaging Systems Inc, we offer a wide range of polypropylene strapping and lashing solutions to meet your specific requirements. Whether you’re looking for manual tools, semi-automatic systems, or comprehensive packaging solutions, our team is here to help you find the perfect fit.

We also provide expert advice on best practices, helping you achieve maximum efficiency and safety in your cargo handling processes.

Secure Your Shipments with Confidence

Polypropylene strapping and lashing are indispensable tools for modern shipping and logistics. With their cost-effectiveness, durability, and versatility, they provide peace of mind, ensuring your cargo arrives safely and securely.

Contact Complete Packaging Systems Inc today for expert guidance and premium-quality strapping and lashing products. Let us help you take your cargo security to the next level.

Loading Plan: Safeguard Your Cargo with Complete Packaging Systems Inc.

When it comes to shipping valuable goods across North America, ensuring a secure, damage-free delivery is paramount. At Complete Packaging Systems Inc., we understand that your business thrives on efficient supply chains and customer satisfaction. Since our establishment in 2003, we’ve been dedicated to providing innovative packaging solutions to meet the diverse needs of our clients.

Whether you’re transporting delicate items or heavy machinery, our CYCLONE Air Bags™ and newly introduced Hanger Bags are designed to protect your cargo at every stage of transit. Here’s how we make shipping stress-free and cost-effective with our strategic loading plans and advanced packaging products.

The Core of a Solid Loading Plan

A reliable loading plan is the backbone of efficient logistics. It ensures that cargo remains stable, prevents damage, and minimizes the risk of accidents. We approach every project with a focus on:

  • Customized Solutions

Every load is unique, and so are the challenges it faces during transit. Our team works closely with you to design loading plans tailored to your products.

  • Quality Packaging Products

Our CYCLONE Air Bags™ are renowned for their durability and effectiveness in load stabilization. Combined with Hanger Bags, they secure cargo firmly, even during long hauls.

  • Expert Support

Our experienced team of professionals provides on-site training and consultations to help you implement best practices for load stabilization.

  • Sustainability

We aim to reduce waste and enhance efficiency with eco-friendly materials that maintain superior performance standards.

The Importance of Proper Dunnage

Dunnage is a vital component of any loading plan. It fills gaps between cargo, preventing movement and absorbing shocks. This not only protects your goods but also ensures compliance with safety standards.

Our Dunnage Air Bags are an essential tool for stabilizing loads, reducing the risk of damage during transport. By investing in high-quality dunnage, you not only secure your cargo but also save time and money by avoiding costly delays and claims.

Going Beyond Products

At Complete Packaging Systems Inc., we pride ourselves on being more than a product supplier. We believe in building relationships and giving back to the community. Through initiatives like our shoebox packing party for Samaritan’s Purse and Operation Christmas Child, we’re committed to making a difference beyond the shipping industry.

Secure Your Success Today

Your business depends on timely and safe deliveries. Let Complete Packaging Systems Inc. help you achieve that with our premium packaging solutions and expert guidance.

So, contact us today to learn more about our CYCLONE Air Bags™, Hanger Bags, and Dunnage Air Bags. Together, we can build a secure and efficient loading plan that keeps your supply chain running smoothly.

Dunnage Bag Inflation: Ensuring Cargo Safety with Complete Packaging Systems Inc

When it comes to protecting cargo during transportation, every detail matters. One crucial element is proper load securing, and that’s where dunnage bags come into play. These versatile tools are designed to stabilize, secure, and protect cargo during transit by filling voids and bracing loads.

At Complete Packaging Systems Inc., we specialize in providing high-quality dunnage bags and expert advice on their proper use to help businesses ensure the safe delivery of their goods.

What are Dunnage Bags?

Dunnage bags, also known as air cushions or inflatable bags, are made from durable materials like kraft paper, woven polypropylene, or vinyl. They are placed between cargo to fill gaps, preventing load shifts that can cause damage during transit. By distributing pressure evenly, dunnage bags minimize the risk of accidents and product loss.

These bags are widely used in industries such as logistics, manufacturing, and retail, offering a reliable solution for safeguarding cargo in trucks, railcars, and containers.

The Importance of Proper Inflation

The effectiveness of a dunnage bag depends on proper inflation. Under-inflated bags fail to provide sufficient bracing, while over-inflated ones may burst under pressure. Achieving the correct level of inflation requires the right equipment, knowledge, and technique.

At Complete Packaging Systems Inc., we provide high-quality inflation tools that ensure accuracy and efficiency. Our equipment is easy to use and allows for precise air pressure adjustments to meet specific load requirements. Additionally, we offer training to help your team master the art of dunnage bag inflation.

Steps for Proper Dunnage Bag Inflation

  • Choose the Right Bag

Select the appropriate size and material based on the weight and type of your cargo.

  • Position the Bag Correctly

Place the bag in the gap between the cargo, ensuring it covers the void evenly.

  • Inflate with Precision

Use a high-quality inflator tool to pump air until the bag is firm but not overfilled.

  • Secure and Test

Check the bag’s stability and ensure it holds the load securely. Adjust if necessary.

Benefits of Dunnage Bags

  • Cost-Effective

They offer an affordable solution compared to other load-securing methods.

  • Reusable and Eco-Friendly

Many dunnage bags are recyclable, contributing to sustainability efforts.

  • Time-Saving

Quick and easy to install, they streamline the load-securing process.

Explore More with Complete Packaging Systems Inc.

For businesses seeking comprehensive cargo protection solutions, we also offer Cordstrap products. These high-performance strapping and lashing solutions work seamlessly with dunnage bags to enhance load security, providing unmatched peace of mind during transportation.

Secure Your Cargo Today

Dunnage bags are an indispensable tool for protecting your cargo and ensuring smooth transit. By choosing Complete Packaging Systems Inc., you gain access to premium products, expert guidance, and reliable solutions for all your load-securing needs.

Contact us today to learn more about our dunnage bag options and explore our range of complementary products like Cordstrap. Let us help you deliver safely and efficiently every time!