What are the Most Common Types of Damage to Paper Rolls in Railcar Transit?

The damage prevention load plans used in transporting paper rolls on rail have changed drastically over the years. Metal strapping and wood bracing were once the norm but recommendations have changed as more effective and safe solutions were created: including air dunnage bags, honeycomb products, and synthetic cord strapping.

Not only do these changes bring increased safety to the users of these products on the docks and shipping yards, but they also improve damage prevention.

The size of paper rolls, as well as the railcars that house them, have changed in the past 30 years. The total weight these railcars can hold has nearly tripled in the last 3 decades.

You know the saying, “the bigger the tree, the harder it falls”. That may not be written in stone, but the premise holds true. Larger and heavier loads are subject to immense forces while in transit. The forces exerted on these paper rolls via shunts, turns, and other movement causes damage in many forms.

The most common types of damage that occurs to paper rolls in a boxcar are:

  • Wet Damage
  • Gouges / Foreign Object
  • Splits / Cuts
  • Chafing / Abrasion
  • Crushed Core / Flat Spots
  • Edge Wrinkles / Transit Burst

Many of these can be prevented by either implementing pre-load checks or injecting damage prevention products into key areas of the load plan.

As an example, use a rail carrier or AAR approved load plan and bracing method to avoid flat spots and crushed cores. Ensuring you are compliant with the AAR and other governing bodies will not only protect you from potential fines and law suits, but will ensure that your product arrives safely and without damage.

>> If you would like more information on this topic or need help with developing an AAR approved load plan, please feel free contact us by email or by calling our toll free number – 1-866-858-8800. Thank you for reading!

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Tex-Steel – A Cord Strap as Strong as Steel

Tex-Steel™: A Cord Strap as Strong as Steel

Recently, we unveiled our new privately branded cord strap – Tex-Steel™. The name is derived from the product itself; it’s a woven polyester TEXtile that is as strong as STEEL.

Tex-Steel™ replaces traditional steel banding used to transport cargo. It is specifically designed to unitize and palletize cargo in any mode of transportation (truck, railcar, ocean-going vessel). This product can be used for transporting materials in a variety of industries, from forestry to fabrication.

The key benefit of Tex-Steel™ is its enhanced safety. Steel banding has a lot of tension and can be dangerous for those who aren’t properly trained in safety procedures. When cut, a steel band can release with a great deal of strength and cause harm with its sharp edges.

Tex-Steel™ was developed to address this safety concern. It is made of polyester, which means that it does not pose the same risks as its steel counterpart. However, it is just as strong and effective as steel banding.

We met with the Association of American Railroads (AAR) at a state-of-the-art lab to test Tex-Steel™ for break strength and joint efficiency. Previously, the AAR stipulated that to be compliant, the joint efficiency of the strap and buckle needed to be 50%. The AAR has recently upgraded the minimum regulation from 50% joint efficiency to 75%. We’re very pleased to announce that Tex-Steel™ has surpassed the new higher joint efficiency standards.

Features

  • Safe for operators to use, eliminating accidents and injuries related to steel strapping
  • Ergonomically-friendly
  • Lighter, more flexible, and easier to handle than steel
  • Available in bonded, woven, or composite materials
  • Suitable for all weather conditions; will not rust or damage your product
  • High retained tension; can be re-tensioned if necessary
  • Custom printing available if product or brand recognition is desired
  • Available in standard size rolls and jumbo size rolls
  • Fully recyclable and easy to dispose
  • Widths of 5/8” to 1 5/8” available
  • Lengths of 670 ft. to 2250 ft.

>> For more information about our Tex-Steel™ synthetic cord strapping, please contact us today!

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AAR Approved Method – Threading Tex-Steel into Wire Buckle [Video]
AAR Approved Method – Threading Tex-Steel into Boxcar Wall Anchors [Video]

AAR Approved Method – Threading Tex-Steel into Boxcar Wall Anchors [VIDEO]

This video shows viewers the approved method of threading Tex-Steel into boxcar (train car) wall anchors. The method shown is the strongest and most reliable, and will keep you compliant within AAR guidelines and regulations. Viewers with any comments or questions are urged to contact us directly. Thanks for watching!

AAR Approved Method – Threading Tex-Steel into Wire Buckle [VIDEO]

This video shows the AAR’s approved method of threading Tex-Steel, synthetic cord strapping, into a phosphate coated wire buckle. Viewer’s with any questions or comments, feel free to contact us via either phone or e-mail.