The ROI of Investing in Quality Packaging Consulting Services

Ever wondered if investing in packaging consulting services is worth the cost? Many businesses grapple with this question, especially when trying to balance expenses with potential benefits.

If your company is struggling with packaging inefficiencies, compliance issues, or high costs, you’re not alone. These challenges can seriously impact your bottom line, making it crucial to seek solutions that bring real value. So, how can expert packaging consulting make a difference?

Why Consider Packaging Consulting?

When you work with a professional in packaging consulting, you’re investing in more than just advice. You’re tapping into a wealth of experience and knowledge that can drive significant improvements in your operations.

Packaging consulting focuses on optimizing every aspect of your packaging process, from design and material selection to logistics and compliance. By refining these elements, you can enhance efficiency, reduce costs, and boost overall satisfaction.

One key benefit of packaging consulting is its ability to tailor solutions specifically for your business needs. Consultants analyze your current practices and pinpoint areas where adjustments can improve performance.

They offer practical recommendations that address unique challenges and leverage opportunities for improvement. For many companies, this personalized approach translates into immediate cost savings and long-term gains.

Improving Efficiency and Reducing Costs

Imagine cutting down on waste and streamlining your supply chain processes. Packaging consultants help achieve these goals by evaluating and refining your packaging strategies.

They may recommend changes in materials or packaging designs that not only reduce costs but also enhance the protection of your products. This can lead to fewer damaged goods and lower return rates—key factors in boosting your profit margins.

Another major advantage is improved efficiency, in addition to cost savings. A well-designed packaging system minimizes handling and processing times, speeding up production and distribution.

Consultants might introduce automation or optimized layouts that streamline workflows and cut down on labor costs. As a result, you can expect a smoother, more cost-effective operation overall.

Ensuring Compliance: Packaging for Hazardous Materials

For businesses handling hazardous materials, adhering to safety regulations is essential. Packaging for hazardous materials plays a crucial role in this process. Effective packaging consulting ensures that your solutions meet all legal requirements for these goods.

Specialists in this field assist in understanding and applying the necessary guidelines, which helps minimize fines and ensures safe transport of your products.

These consultants guide you in selecting appropriate materials and designs for packaging hazardous materials, avoiding costly mistakes, and enhancing overall safety. They keep abreast of the latest regulations and industry standards.

This ensures that your packaging remains compliant. This diligent approach not only protects your business from potential liabilities but also bolsters your reputation as a responsible and reliable company.

Boosting Your Brand Image and Customer Satisfaction

Effective packaging isn’t just about function; it’s also about creating a positive impression. High-quality, well-designed packaging can significantly enhance your brand’s image and customer satisfaction. Consultants help you design packaging that reflects your brand’s values and appeals to your target audience, leading to a better customer experience.

A professional packaging consultant works with you to create a cohesive and attractive packaging design that stands out in the market. They consider factors like aesthetics, usability, and environmental impact, ensuring that your packaging not only protects your products but also reinforces your brand’s identity. This thoughtful approach can lead to increased customer loyalty and positive reviews.

Long-Term Benefits and ROI

Investing in packaging consulting services is not just about immediate fixes; it’s about creating lasting value. By addressing inefficiencies, ensuring compliance, and enhancing your brand image, you’re setting up your business for sustained success.

The improvements made through packaging consulting often result in a strong return on investment, with benefits that extend well beyond the initial costs.

When you partner with a reputable packaging consulting firm, you’re making a strategic decision that impacts your entire business. The expertise they bring can lead to substantial cost savings, improved efficiency, and a more professional brand presence. These benefits contribute to a healthier bottom line and a stronger competitive position in the market.

The Bottom Line

Quality packaging consulting services offer a substantial return on investment by addressing inefficiencies, ensuring compliance, and enhancing your brand image. The expertise provided by consultants leads to cost savings, improved efficiency, and greater customer satisfaction.

For businesses seeking to optimize their packaging processes, investing in expert consulting is a smart choice that delivers tangible benefits. Complete Packaging Systems is here to help you achieve these goals, offering comprehensive solutions tailored to your needs.

By leveraging our expertise, you can unlock the full potential of your packaging strategy and drive long-term success.

 

Top Benefits of Using Protective Packaging in Shipping

Have you ever received a package only to find that the contents were damaged, despite being in a seemingly secure box? It’s a common issue that many businesses and consumers face, often due to inadequate packaging.

The frustration of opening a damaged product not only affects customer satisfaction but can also lead to increased costs for replacements and returns. Ensuring that your products arrive in pristine condition requires more than just a sturdy box—it involves using the right protective measures.

Protective Packaging

Protective packaging plays a crucial role in shipping. This type of packaging includes materials and techniques designed to keep products safe from damage during transit.

Protective packaging helps ensure that goods reach their destination in perfect condition. It does this by cushioning fragile items and preventing shifting within a box. Implementing effective protective measures can significantly reduce the likelihood of damage and improve overall shipping efficiency.

One of the most significant advantages of protective packaging is its ability to minimize product damage. Think of it as a safety net for your goods. By using materials like bubble wrap, foam inserts, or custom-fit corrugated boxes, you cushion your products against impacts.

These materials also help protect against vibrations. This is especially important for delicate items like electronics or glassware, which are prone to breaking if not properly protected.

Reduced Costs

Another benefit of protective packaging is the potential for cost savings. While it might seem counterintuitive to invest in high-quality packaging, it can actually save money in the long run. By reducing the number of damaged goods and the need for replacements or returns, businesses can lower their overall shipping costs.

Plus, better packaging often means fewer customer complaints and returns, which translates to lower operational expenses.

Improved Customer Satisfaction

How would you feel if you received a product that was damaged during shipping? Probably disappointed. Protective packaging helps ensure that your customers receive their purchases in the condition they expect.

This leads to higher customer satisfaction and loyalty. When customers consistently receive their orders in perfect condition, they are more likely to return and recommend your business to others.

Packaging Airbags

One specific type of protective packaging that’s worth mentioning is packaging airbags. These are inflatable cushions used to fill empty spaces in boxes and protect items from shifting.

Packaging airbags are especially useful for items that are prone to movement during transit. They conform to the shape of the product, providing a snug fit that keeps everything secure. This not only reduces the risk of damage but also helps optimize the use of box space, which can lead to more efficient shipping.

Environmental Benefits

Modern protective packaging solutions also offer environmental benefits. Many options are designed to be recyclable or biodegradable, which helps reduce the environmental impact of shipping.

Choosing eco-friendly materials can enhance your company’s sustainability efforts and appeal to environmentally-conscious consumers. It’s a win-win: you protect your products while also contributing to a greener planet.

Bottom Line

Investing in quality protective packaging is a smart move for any business. It helps prevent damage, reduces costs, improves customer satisfaction, and offers environmental benefits. By choosing the right packaging solutions, such as protective packaging and packaging airbags, you ensure that your products arrive in top condition.

At Complete Packaging Systems, we understand the importance of effective packaging solutions and are committed to helping you find the best options for your needs. With the right protective measures in place, you can enjoy a smoother shipping process and happier customers.

Protecting Your Freight: The Role of Over the Road Dunnage Bags

Road Dunnage Bags

Shipping can be a stressful process, especially when it comes to ensuring that goods arrive in perfect condition. Have you ever wondered how to keep your cargo safe from shifting or damage during transit? It’s a common challenge for many businesses, but the right tools can make a huge difference.

Over the Road Dunnage Bags

When it comes to securing your freight, Over the Road Dunnage Bags are a game-changer. These inflatable bags are designed to fill empty spaces in cargo loads, preventing movement and reducing the risk of damage. By wedging them between items, you can create a stable environment that keeps everything in place, no matter how long the journey.

These bags are particularly useful for long hauls where stability is crucial. Imagine you’re transporting delicate machinery or valuable goods. Without proper support, these items could shift, causing costly damage. Over the Road Dunnage Bags offer a simple yet effective solution by cushioning and stabilizing your cargo throughout its trip.

The Importance of a Good Packing Strategy

Have you ever experienced the frustration of opening a shipment only to find that items have shifted or been damaged? This is not just an inconvenience; it can lead to significant losses and unhappy customers. That’s why having a solid packing strategy is essential. Ensuring that your freight is secure from the start can prevent these issues from arising.

Using over-the-road dune bags is part of a broader packing strategy that can enhance the overall safety of your shipments. They help stabilize loads, reducing the risk of movement during transit. This means fewer damaged goods and a smoother process overall.

Taking  A Look At The Benefits

So, what makes these dunnage bags so effective? They are made from durable materials that can withstand the pressures of transport. When inflated, they create a tight seal around your cargo, filling gaps and preventing movement. This not only protects your goods but also ensures that your shipment arrives in the same condition it was sent.

The use of dunnage bags is particularly advantageous for shipments with irregularly shaped items or loads that are prone to shifting. By providing additional support and cushioning, these bags reduce the risk of impact damage and ensure that your cargo remains stable throughout its journey.

Packaging Airbags

Another term you might come across is packaging airbags. While similar in function to Over the Road Dunnage Bags, packaging airbags are often used for different types of cargo or in different packing scenarios. They are designed to fill voids and add cushioning, making them a versatile option for various shipping needs.

Packaging air bags are particularly useful for smaller gaps and less heavy-duty applications. They offer flexibility and ease of use, making them a good choice for a wide range of shipping scenarios. Whether you’re dealing with delicate items or just need an extra layer of protection, packaging air bags can complement your dunnage bags to enhance overall shipment stability.

Best Practices for Using Dunnage Bags

To get the most out of your Over the Road Dunnage Bags, it’s important to use them correctly. Ensure that the bags are properly inflated and positioned to fill all available gaps. Avoid over-inflation, which can lead to burst bags and inadequate protection. Proper placement and inflation will maximize their effectiveness and ensure that your cargo remains secure.

Always consider your shipment’s specific needs when choosing between dunnage bags and air bags. Understanding the differences and applying best practices will help you maintain a high level of protection for your goods, regardless of the shipping conditions.

The Bottom Line

Over the Road Dunnage Bags play a crucial role in protecting your freight during long hauls. They provide stability, reduce damage risk, and help ensure that your cargo arrives in excellent condition. By incorporating these bags into your shipping strategy, you can enhance safety and efficiency, ultimately leading to higher customer satisfaction.

At Complete Packaging Systems, we understand the importance of secure shipping solutions. Our range of dunnage bags and other protective packaging products is designed to meet your needs and help you deliver with confidence. Trust us to support your shipping requirements and keep your freight in top shape throughout its journey.

User Safe Cargo Securement Products

At Complete Packaging Systems, we take safety very seriously. The shipping industry can be dangerous if products are not secured properly. Not only can shipping your product be dangerous, the act of securing your cargo before the journey can be dangerous as well. At Complete Packaging Systems, we try to offer our customers new, innovative products that are safer for the user during application compared to traditional methods of cargo securement. Below lists some of the products we offer as safe cargo securement options.

TexSteel Synthetic Cord Strap

The use of steel strap to secure cargo has been around for a long time. Although steel strap is an effective method of tying down cargo, it can be dangerous for the user. The cut ends of the steel can become sharp and cut the user when applying or removing the straps. Complete Packaging Systems offers our customers a safer method of tying down cargo. We offer a synthetic cord strap which users will not accidently cut themselves on. When using our TexSteel cord strap, you will not have to worry about sharp steel edges potentially leading to workplace injuries.

LoadSecure™ Friction Mats

Another product offered by Complete Packaging Systems that can prevent workplace injuries is LoadSecure™ friction mats. Our friction mats are an effective method of replacing wood blocking & bracing. When companies switch to using LoadSecure™ friction mats, their employees will no longer have to spend time bent over nailing into wooden blocks/braces potentially leading to back injuries, not to mention the potential for injuries when working with nails & nail guns alone. When using LoadSecure™ friction mats, employees can simply roll out the mats to prevent sliding of cargo during transit.

CYCLONE Hanger Bags

Complete Packaging Systems created the CYCLONE Hanger Bag to provide a safe method of installing tall dunnage bags between stacks. Instead of having to get on a ladder or climb to the top of a load and drop the dunnage bag down, the CYCLONE Hanger Bag allows the user to use a pole to hang the bag between loads from ground level. From here, the bag will stay in place by itself and the user can simply fill the bag with ease. The Hanger Bag eliminates the risk of workplace falls and injuries by allowing the user to keep their feet planted firmly on the ground while installing the bags.

Dunnage Bag Deflation Caps

Another safety benefit all our CYCLONE dunnage bags have is a deflation cap that is attached to the valve of our bags. Simply twist the deflation cap over the valve of the bag and the air will release from the bag. Loaders no longer need to cut or puncture a highly pressurized bag which can cause an explosion like event, leaving the loader vulnerable to unpredictable hazards. The deflation cap on our bags is a quick and easy way to safely release the air in dunnage bags before removing and deposing of them.

Customer safety is very important to us. Therefore, Complete Packaging Systems has worked hard to offer our customers a variety of new methods and products to secure cargo that can also help decrease the potential of workplace injuries. Be sure to check in with us as we continue to create safer and more innovative products for the cargo securement industry.

For more information about the products above, visit our website or call us toll-free at 1-866-858-8800.

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We’ve Moved Locations!

Complete Packaging Systems is excited to announce that we have moved! Although we loved our previous office location in Whitby, ON, we have moved on to bigger and better things. We have moved into a brand-new office space that is attached to a warehouse in Oshawa, ON. In order to service our customers better, we have decided to take over the warehousing (previously done out of warehouses in Scarborough, ON and Laval, QC) and ship to our customers in Mid-to-Eastern Canada from our new facility in Oshawa, ON. This will ensure we can provide even better inventory management and quality control for our customers. Having our own warehouse space will also allow for new and innovative product development opportunities. We are very excited about this new development for Complete Packaging Systems and cannot wait to strive at our new facility.

We kindly ask that you update your current head office address for Complete Packaging Systems and/or Scarborough, ON/Laval, QC warehouse addresses with our new address as shown below. Our emails and mainline numbers remain the same.

Old Head Office Address:

1601 Hopkins Street

Whitby, ON L1N 9N1

New Head Office & Warehouse Address:

980 Thornton Road South, Unit 1

Oshawa, ON L1J 7E2

New Distributor Packs!

We wanted to post this short blog to let you know about a new product we have! Complete Packaging Systems is pleased to announce that we now sell dunnage bag kits called Distributor Packs! Distributor packs are made up of 60 – 30” x 30” Over-the-Road CYCLONE dunnage bags with two bonus inflators included. These convenient, small box quantities are perfect for distributors with low dunnage bag usage and include the tools needed to inflate the bags.

Regular, full-sized pallets of dunnage bags contain large pallet quantities, which are great for shippers using dunnage bags on a regular basis however, these large pallet quantities can be overwhelming for companies only requiring dunnage bags for uncommon shipments. The Distributor Pack contains the perfect small quantity of dunnage bags for infrequent users, or one-time shipments as the pack has two inflators for customers that may not already have inflation tools on hand. The Distributor Pack is also small enough that it can easily be shipped via ground carrier to different locations when in a pinch, ensuring you can always have the cargo securement products you need when loading your product.

Dunnage bag inflators usually connect to compressed air lines, but if your facility does not have a compressor, we have a still have solution for you! Discuss our portable, battery powered inflator options with one of our sales representatives for added portability, and to eliminate the need for compressors and run lines.

To find out more about our Distributor Packs, or to discuss other options that meet your shipping requirements, speak with one of our knowledgeable technical sales and service representatives today by calling 1-866-858-8800.

 

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Metals Industry – LoadSecure™ 8260

Complete Packaging Systems supplies LoadSecure™ 6910 rubber friction mats as an effective, safe and cost- efficient replacement to traditional wood blocking and bracing, which are manufactured with a maximum working C.O.F. (Coefficient of Friction) rating of 1.2g. This C.O.F. value exceeds the required securement Performance Criteria rating of 0.8 g during forward deceleration events and 0.5 g when providing securement for cargo shifting to the sides and rear directions of the trailer or container, this per U.S. FMCSA 49 CFR and Canada National Safety Code 10 Regulations.

However, did you know that Complete Packaging Systems offers another grade of LoadSecure™ friction mat well suited for the Metals Industry? LS – 8260 provides all the benefits of our standard LoadSecure™ mat, but is a superior alternative based on ASTM dynamic test results for Tensile, Tear, Elongation and Density properties. Having  greater density (lbs./cu.³) equates to greater strength and durability necessary to withstand the load bearing forces typically realized when shipping finished products in the form of, but not limited to: Billets, Ingots, Pigs, Logs, Coil, Plate and Wire.

Given product being shipped in the metals industry can be extremely heavy, it is typically shipped on skids instead of pallets. Skids are often built with only 2-3 runners and have no bottom crossing boards. Meaning, the weight of the product on top of the skid is displaced across a much smaller load bearing footprint. The above conditions result in greater shear type forces and dynamic demand being applied to the mat.

Other industries typically ship their product on pallets. Pallet design often incorporates as many as 5 boards that travel perpendicular to the runners. The weight from the product on top of the pallet is distributed across these 5 boards and therefore less weight onto the load bearing surface area. LS – 8260  provides measurably more durability at load bearing points underneath skids and is best suited for the heaviest of cargo securement requirements.

LoadSecure™ 8260 friction mat incorporates the same high-vis printing as our standard LoadSecure™ friction mat, to identify the C.O.F. rating of 1.2 g. This assures North American friction mat compliance with all Roadside Enforcement agencies. Product is available in pre-cut sheets, rolls, perforated rolls and in thickness ranging from 2mm – 6mm.

Given this grade of mat is typically used in the metals industry, LoadSecure™ 8260 is also very effective for other applications requiring securement of extremely heavy Cargo or for shippers who want to be able to reuse their friction mats.

For more information or to speak about your Cargo Securement application, please contact us at 866-858-8800!

 

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Paper Vs. Polypropylene Dunnage Bags

In this blog we will discuss the benefits of choosing polypropylene dunnage bags over paper dunnage bags when used in cargo securement. Complete Packaging Systems recommends our CYCLONE polypropylene dunnage bags over paper dunnage bags because of the cost, space, recyclability, valve technology and durability benefits of polypropylene bags when compared to paper dunnage bags.

Cost and Space Savings

Polypropylene dunnage bags are typically cheaper and take up less space than paper bags. Just one pallet of polypropylene bags is equal to approximately 2-3 pallets of paper bags. Having more bags per skid will take up less of the valuable space on your warehouse floor. More polypropylene bags per pallet also means the freight costs per bag will be lower than when shipping paper dunnage bags because you won’t need as many pallet spots in a carrier truck for polypropylene bags as you would for the same amount of paper dunnage bags.

Recycling Polypropylene bags Vs Recycling Paper Bags

Polypropylene bags are easier to recycle than paper dunnage bags. When recycling paper bags, the plastic bladder inside the bag needs to be removed and recycled using a plastic recycling method, while the outer layer of the bags will need to be recycled using a paper recycling method. When recycling polypropylene bags, the inner bladder and outer woven layer of the bag can be recycled in the same way.

Inflation and Valve technology comparison

Paper bags tend to have old style valve technology that can lead to slow fill times and air leaks. There is also typically no deflation mechanism built into the valves on paper bags. CYCLONE polypropylene dunnage bags contain the latest valve technology with a spring-loaded valve to ensure the valve closes tightly and no air leaks out of the bags. The valve on CYCLONE bags also contains a deflation cap, providing a safe and easy method of deflating the dunnage bags at their destination.

Overall Durability

The outer kraft layer of paper bags is more fragile than polypropylene dunnage bags, making them more prone to rips and tears. Polypropylene bags contain a durable outer layer consisting of woven polypropylene material that is less susceptible to any rips and nicks that the bag may be exposed to during transit. Polypropylene dunnage bags are also great for use in loads that may be exposed to water, whereas the outer layer of the paper bags would not hold up well in damp conditions (ex. humid conditions in ocean containers).

Overall, polypropylene dunnage bags are a superior choice to paper dunnage bags as they are more cost-effective, more space-efficient, contain advanced valve technology and are more durable to the environment around them. For more information about our CYCLONE dunnage bags, speak with one of our knowledgeable technical sales and service representatives today by calling toll free at 866-858-8800.

 

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System Strength of Synthetic Cord Strap

When trying to determine the proper strength of synthetic cord strap needed in your load plan there are two types of measurements commonly referred to – Break Strength and System Strength – but what do these mean? Below are descriptions of each of these terms and why they are just some of the important terms to know when trying to decide which type of synthetic cord strap you need to secure your cargo.

Break Strength (also referred to as Tensile Strength):  The Break Strength of synthetic cord strap is the amount of force (commonly measured in pounds or dekanewtons) that a piece of strap can withstand before breaking and/or splitting. The Break Strength of strap is used to determine the strength of the synthetic cord strap alone, without the addition of a buckle (i.e. Joint Efficiency).

Joint Efficiency: Joint Efficiency is a percentage of the strap strength with the incorporation of a wire buckle or ladder buckle. The Joint Efficiency is critical when trying to calculate the System Strength.

System Strength: System Strength is the force (commonly measured in pounds or dekanewtons) required to break a unit of strap. This consists of one loop of strap and one buckle used to connect the ends of the strap, forming a “belt loop”. The System Strength can be found by multiplying two times the Break Strength of the strap by the Joint Efficiency of the buckle (Ex. System Strength = (Break Strength x 2) x Joint Efficiency).

Below is a diagram of the different types of measurements being tested.

When trying to obtain the proper System Strength of your strap, it is important that the same strap and compliant buckle combo are being used that was originally tested to achieve the AAR approval. Using an unapproved strap and buckle combination can lead to a different System Strength and cause your load to be non-compliant. The approved strap and their corresponding buckle can be found on the AAR’s website in Table 19.2 of the AAR’s Open Top Loading Rules. The list of AAR approved strap for doorway protection can be found in the AAR’s publication “Nonmetallic Strap Substitution for Steel Strap as Doorway Protection in Boxcars”.

Please note, not all the factors that need to be considered when choosing a strap for your load plan were mentioned in this blog. Understanding Break Strength, Joint Efficiency and System Strength will provide you with a good start on your search for your cargo strap. For more information about the strength of synthetic cord strapping and the corresponding buckles, speak to one of our knowledgeable technical sales and services representatives by calling us toll free at 866-858-8800.

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PSI Levels for Dunnage Bags

Dunnage bags are a versatile and easy way to fill voids in load plans, but there are user recommendations for dunnage bags the operator should follow. In this blog, we will describe the importance of filling your dunnage bags to the recommended PSI level in order to use the dunnage bag safely and obtain the optimal performance of the bag. This blog will also explain the consequences of not following the PSI level recommendations and provide some easy tips to help you get the proper PSI level when filling your dunnage bags.

What is the PSI Level of dunnage bags and where can it be found?

The dunnage bag PSI level is the measurement of air pressure within the bag measured in Pounds per Square Inch. When you fill the dunnage bag with air, the air pressure will build inside the dunnage bag, reading as the PSI. In Europe, they use the pressure measurement of kPa (kilopascals) to measure the pressure within dunnage bags. One kilopascal is equal to 0.145038 PSI. Each type of dunnage bag will have a different recommended PSI or “fill” level. The recommended PSI level should be printed on the bag itself. On our CYCLONE dunnage bags, the PSI level is printed on the front of each bag in a text box filled with user recommendations. To the right is an image depicting the user recommendations on our CYCLONE dunnage bags with the recommendations outlined in red for reference.

Consequences of not following the dunnage bag recommendations:

Filling your dunnage bag to the recommended PSI level allows for the optimal function of the bag during transit. Under filling a dunnage bag can lead to unwanted product movement as the bag will not tightly fill up the void, leaving room/spaces for your product to move into during transit. If you overfill a dunnage bag this can cause the bag to pop and/or split especially if there is a large amount of pressure applied to the bag. If the bag pops during transit then the void the bag was filling will open, allowing room for your product to move and possibly become damaged during transit. If a dunnage bag pops while an operator is handling the bag, this can cause harm to the operator. Although dunnage bags are easy to use, everything has a breaking point when used incorrectly. Following the guidelines for filling dunnage bags will lead to the best outcome of the dunnage during transit.

Tips for obtaining the proper PSI level in dunnage bags:

  • The dunnage bag should be filled using an approved inflator for your dunnage bag and the bag’s specific valve design.
  • Your dunnage bags should be cared for and stored according to the manufacturer’s recommendations.
  • Use a digital or manual air gauge to check the PSI fill to ensure you have reached the optimal PSI reading.
  • The AAR recommends rechecking the air pressure in all dunnage bags 30 minutes after the initial inflation.
  • Use clean and dry air to fill the dunnage bags.

 

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